AI-Assisted Surgery: A Guide to Key Companies & Technology

[Revised February 23, 2026]
Executive Summary
Artificial intelligence (AI) is rapidly transforming surgery by augmenting robotic systems, image analysis, and decision support. Leaders in the field include established medical robotics firms (e.g. Intuitive Surgical, Medtronic, Stryker, Johnson & Johnson) and emerging startups (e.g. CMR Surgical, Distalmotion, Caresyntax, Activ Surgical). The global market for AI-assisted surgical systems is expanding quickly; estimates value the robotic surgery market at ~$13–14 billion in 2025 and project >$50 billion by 2035 (15–17% CAGR) ([1]) ([2]). Intuitive Surgical's da Vinci system dominates (>11,100 installed units as of December 2025) ([3]), but new platforms – including Medtronic's Hugo (FDA-cleared December 2025) ([4]), CMR's Versius Plus (FDA-cleared December 2025) ([5]), and J&J's expanding VELYS and Monarch portfolio – are now challenging this leadership. AI technologies – such as machine learning for intraoperative video analytics, “digital twins” for surgical planning, augmented reality (AR) overlays, and AI-driven data platforms – are being incorporated into these systems to improve precision, safety, and efficiency. For example, recent studies show AI-assisted robotic surgery can reduce operative time by ~25% and intraoperative complications by ~30% compared to conventional methods ([6]) ([7]). Case examples include AI-based coaching tools that significantly improve surgical skill acquisition ([8]) and enterprise surgical analytics platforms (like Caresyntax) deployed in large hospitals to optimize operating-room workflows and patient outcomes ([9]) ([10]).
However, high costs, data limitations, and regulatory/ethical issues remain challenges. Systems must demonstrate clear benefits over standard care, and questions of accountability, interoperability, and equitable access loom large ([11]) ([12]). Nonetheless, innovations continue apace: Intuitive's da Vinci 5 – which received CE mark in July 2025 and features real-time surgical insights software launched in September 2025 – includes powerful compute (10,000× more than prior generations) for AI features ([13]) ([14]); CMR Surgical secured FDA clearance for its next-generation Versius Plus in December 2025 ([5]); Distalmotion's Dexter earned three FDA clearances and raised $150M in Series G funding ([15]); and software platforms like Caresyntax (now in 3,500+ ORs) have attracted hundreds of millions in funding ([16]). As a result, surgeons are beginning to leverage AI “co-pilots” for tasks from tissue segmentation to automated suturing, promising a safer, more efficient surgical future ([6]) ([7]).
This report provides an in-depth analysis of AI-assisted surgery. We review the historical context of surgical robotics and AI, profile the key companies and products, examine market trends and data, and present illustrative case studies of these technologies in practice. We also discuss technological, clinical, and ethical implications and explore emerging trends (digital twins, autonomous instruments, AR integration) that will shape the future of AI in surgery.
Introduction and Background
The integration of AI into surgical practice builds on decades of developments in robotics and digital imaging. The notion of computer-assisted surgery dates to the 1970s and 1980s (e.g. early robots like the PUMA 560 for neurosurgery and PROBOT for prostatectomy) ([17]). However, widespread adoption began only in the 2000s with Intuitive Surgical’s da Vinci® system (first FDA-cleared in 2000), which combined tele-operated robotic arms with enhanced 3D vision. Over the past 20 years, the da Vinci platform has become the standard of care for procedures such as prostatectomy in the U.S. ([18]), demonstrating how advanced technology can transform surgical practice.
In parallel, AI (and subfields like machine learning and computer vision) was making headway in diagnostic fields (radiology, pathology) but only slowly entered the OR. The past few years have seen a surge in surgical AI R&D as data sources (surgical videos, sensor logs, patient records) and computational power have grown. Today’s AI-assisted surgery encompasses two broad categories: AI-augmented reality/analytics and robotic automation/assistance. In the former, AI processes surgical images or OR data to provide overlays, alerts, or workflow optimizations; in the latter, robots execute surgeon-directed tasks more precisely, with AI modulating instrument control or environment understanding.
Clinical motivation: This union of AI and robotics aims to improve outcomes and access in the face of healthcare challenges. Robotic systems can reduce human variability and fatigue, enhancing precision (e.g. robot-guided needle insertion, digital haptic feedback). AI can offer real-time guidance – for instance, segmenting blood vessels or tumors in the surgical view, or warning of potential complications based on patient data ([6]) ([19]). Studies report that AI-robot assisted surgery yields measurable benefits: reduced operative times (~25% faster) and fewer complications (~30% lower) compared to manual techniques, along with faster patient recovery ([6]) ([7]). Economically, shorter hospital stays and fewer readmissions translate to cost savings (some models estimate ~10–20% lower total care costs) ([6]) ([7]). For example, Table 3 in a recent systematic review shows Xiao et al. achieving complication rates near half with AI assistance (6.1% vs 12.2%) and other reviews report hospital stays shortened by days ([7]).In training, AI-driven coaching tools have significantly boosted surgeon proficiency in trials ([8]). These gains suggest wide-reaching implications: if surgeons and hospitals can adopt AI-enabled platforms at scale, patient safety and efficiency of care could significantly improve.
Challenges and issues: Despite promise, mainstream adoption remains limited. Key barriers include data scarcity (lack of large, diverse annotated surgical video datasets) and integration hurdles ([11]). Most AI models require extensive training data, yet surgical data has privacy/regulatory constraints and often lacks standard formats between institutions. There are also ethical/legal concerns: e.g. who is liable if AI guidance contributes to an error ([11]) ([20])? Transparency and patient consent for AI use are active issues. Economically, the high upfront costs of robotic platforms and disposables can slow hospital uptake, especially in less-funded settings ([21]). Finally, there is a risk of widening disparities: advanced AI-robotic ORs may be concentrated in wealthier centers, leaving others behind ([22]).
Report scope: This report delves into how AI is being woven into surgical practice and the principal companies driving those advances. We cover leading robotic platforms and their AI features, stand-alone AI software and analytics solutions for the OR, and discuss evidence of clinical impact and real-world deployment. We compare the products and strategies of top industry players, examine case studies of AI applications in surgery, and discuss future trends such as autonomous instruments and digital surgical twins. Throughout, we draw on peer-reviewed studies, industry reports, and corporate disclosures to provide data-driven insights.
Major Players and Technologies in AI-Assisted Surgery
Robotic Surgical Platforms
Several companies offer robotic systems designed for or incorporating AI. These tend to have mechanical arms, surgical instruments, and control consoles, with AI aspects ranging from improved vision to decision support. Key players include:
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Intuitive Surgical (U.S.): Pioneer of the da Vinci® platform (launched 2000), Intuitive has a >10,000 system installed base globally ([23]). Its latest generation, da Vinci 5, introduced in 2023–24, features dramatically increased computing power (∼10,000× more on-board acceleration than prior models) ([14]) ([24]). Intuitive emphasizes AI integration: it uses ML on its 10+ million-case database to develop surgeon-training tools and intraoperative assistance ([25]). For example, their new SureForm stapler scales tissue thickness in real time and adjusts staple deployment automatically ([24]). Public materials highlight forthcoming features like force-feedback instruments, real-time risk prediction, and AI-guided suturing (e.g. mock-ups from Intuitive’s tech week show AI suggesting suture needle paths and automatically executing needle passes under supervision) ([26]) ([27]). Financially, Intuitive remains dominant: by year-end 2025 it had grown its installed base to 11,106 da Vinci systems (up 12% from 9,902 at end-2024), with procedure growth of ~18% for the year ([3]). In Q4 2025 alone, Intuitive placed 303 da Vinci 5 systems, and more than 900 da Vinci 5 units were in the field by late 2025. The da Vinci 5 received CE mark for European adult and pediatric use in July 2025, and Intuitive launched real-time surgical insights software in September 2025, including force-feedback data and AI-driven tissue analytics ([13]) ([28]). The company projects 13–15% procedure growth for 2026 ([29]). Intuitive’s strategy is to keep augmenting surgeon capabilities (rather than replacing surgeons entirely) through AI-enabled “digital intelligence” in training and OR feedback ([25]) ([30]).
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Medtronic (U.S.): Medtronic's Hugo™ Surgical Robotic System is a multi-arm, multi-quadrant platform cleared in Europe (CE mark 2021) and now FDA-cleared in the U.S. as of December 2025 for urologic surgical procedures including prostatectomy, nephrectomy, and cystectomy ([4]) ([31]). This makes Medtronic the first large medtech company to introduce a robotic system for soft tissue surgery in the U.S. since Intuitive's arrival more than two decades ago. The Expand URO clinical study – the largest ever completed for multi-port robotic-assisted urological surgery in the U.S. – demonstrated that Hugo met primary safety and effectiveness endpoints ([32]). Hugo supports soft-tissue surgery with 3D visualization and advanced energy instruments (e.g. LigaSure), and Medtronic plans to submit for additional indications in general and gynecologic surgery. Medtronic has also integrated AI imaging including fluorescence (ICG) and augmented reality overlays, plus its "Touch Surgery Enterprise" cloud for OR video/archive. Internationally, Hugo has doubled its procedure volume year-over-year. Medtronic's strategy includes building an ecosystem (e.g. AI-powered training via its acquisition of Digital Surgery), positioning Hugo within broader "digital surgery" offerings.
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Johnson & Johnson (U.S.): J&J entered robotics by acquiring Auris Health (Monarch™ system) for $3.4B in 2019 ([33]). Monarch is a flexible endoluminal platform used for bronchoscopic and urologic procedures. In March 2025, Monarch received FDA 510(k) clearance for its Quest software update, which uses an NVIDIA platform to increase computational power by 260% and runs AI algorithms for improved airway navigation during lung biopsies ([34]). J&J has also partnered with NVIDIA Isaac for Healthcare to advance AI-driven simulation for its urology Monarch platform, set for US commercial availability in 2026 ([35]). Meanwhile, J&J's DePuy Synthes division focuses on orthopedics: its VELYS™ Robotic-Assisted Solution for knee replacement has surpassed 100,000 cases globally ([36]), including first European cases for unicompartmental knee arthroplasty (UKA) in 2025 ([37]). J&J also launched the VELYS Spine robotic-assisted system, which received FDA 510(k) clearance for planning and instrumenting spinal fusion procedures ([38]). In summary, J&J's robotics portfolio spans bronchoscopy, joint arthroplasty, and spine – each involving computational planning, AI-driven navigation, and data analytics.
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Stryker (U.S.): Known for orthopedic implants, Stryker's Mako® robotic arm system has grown to over 3,000 systems installed worldwide across 45 countries, with more than 1.5 million Mako procedures performed globally ([39]). In 2025, Stryker launched its fourth-generation Mako 4 system, a single robotics platform delivering applications across total hip, total knee, partial knee, and spine procedures ([40]). Over two-thirds of Stryker's knee procedures and over one-third of hip procedures in the US are now performed on Mako. Additionally, Stryker received FDA 510(k) clearance in August 2025 for Mako RPS, a handheld robotic system for total knee procedures, beginning limited market release in early 2026 ([41]). A shoulder application, currently in limited launch on Mako 3, is planned for Mako 4 in mid-2026. Stryker's FY2025 revenue eclipsed $25 billion, entering 2026 with "strong momentum" ([42]).
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Zimmer Biomet (U.S.): Zimmer Biomet’s ROSA platform now covers both neurosurgery (ROSA Brain) and orthopedics (ROSA Knee). Originally developed for cranial procedures, ROSA Brain has FDA clearance for neurosurgical biopsies and procedures (it robotically positions instruments for multiple trajectories faster than manual placement) ([43]). Recently Zimmer rolled out ROSA Knee for total and partial knee arthroplasty. ROSA Knee uses bone-morphing digital planning (capturing real-time limb alignment and soft-tissue tension) to guide cuts and implant placement. In April 2021 ROSA Partial Knee received FDA clearance, expanding Zimmer’s robotics reach ([44]). ROSA’s pitch emphasizes real-time data (“quantify previously subjective information”) to achieve optimal outcomes ([45]).
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Smith & Nephew (U.K.): Smith & Nephew markets the CORI™ Surgical System for knee procedures. Launched in 2018, CORI is a compact, imageless robotic solution (with handheld robotics and optical trackers) focusing on partial and total knee arthroplasty. While detailed metrics aren’t publicly released, Smith & Nephew highlights CORI’s ability to enable precise implant placement via real-time bone mapping and alignment guidance ([46]). The company reports clinical evidence of improved efficiency and accuracy (e.g. fewer X-rays needed), positioning CORI as a complement to their knee implant products.
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CMR Surgical (U.K.): CMR's Versius® system is a modular, bedside-arm robot for laparoscopic surgery. Versius has 4 robotic arms (each mobile) and an open-console design, aiming to fit easily into existing ORs. CMR achieved a major US milestone in October 2024 with FDA De Novo clearance for the original Versius, followed by 510(k) clearance for its next-generation Versius Plus in December 2025, with US commercialization planned for 2026 ([5]) ([47]). In January 2026, CMR also received CE and UKCA Marks for Versius in pediatric surgery ([48]). More than 40,000 surgical procedures have been completed with CMR's robotic platforms outside the US across multiple specialties. Versius is used in general, urologic, gynecologic, and now pediatric surgeries. Versius's design emphasizes human factors (port placement flexibility, checklists via tablet UI) while its computing architecture supports AI modules for instrument tracking and surgical phase recognition.
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Distalmotion (Switzerland): Distalmotion's Dexter® is a two-armed surgical robot for laparoscopic procedures. CE-marked in 2022, Dexter is compatible with existing laparoscopic towers and trocars, allowing surgeons to switch between manual and robotic control. The company has achieved rapid US regulatory progress: FDA De Novo clearance for inguinal hernia repair (October 2024), followed by 510(k) clearances for cholecystectomy and, in October 2025, hysterectomy and other gynecologic procedures ([15]) ([49]). Dexter has been integrated into clinical practice across Europe and the US, with almost 3,000 patients treated to date. In November 2025, Distalmotion closed a $150M Series G financing round led by Revival Healthcare Capital to accelerate US commercial adoption, and completed its first US sale ([50]). The company continues advancing clinical trials in sacrocolpopexy (SPARO) and myomectomy (REAL-M). Distalmotion partners with AR platform Proximie for tele-collaboration and highlights features like seamless control-sharing between surgeon and robot, plus data logging of kinematics for future AI training.
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Asensus Surgical (U.S., now part of KARL STORZ): Formerly TransEnterix, Asensus offered the Senhance® system, a digital laparoscopy platform featuring 3D HD vision, eye-tracking camera control, haptic feedback, and embedded AI-powered motion scaling and tremor reduction. By end-2023, surgeons had performed over 3,550 global Senhance procedures (a 14% increase over 2022) ([51]). In 2025, KARL STORZ acquired Asensus Surgical, making it a subsidiary of the endoscopy giant; Asensus common stock ceased trading on the NYSE American Exchange ([52]). KARL STORZ is expected to integrate Senhance's machine-vision capabilities – including its Intelligent Surgical Unit for augmented intelligence – into its broader endoscopy and surgical portfolio. Asensus was also developing LUNA™, a next-generation surgical platform with enhanced robotic precision and real-time intraoperative clinical intelligence, though LUNA has not yet received regulatory clearance.
Summary Table 1: Leading Robotic/AI Surgery Platforms
| Company / Country | Flagship System(s) | Clinical Focus | Notes (Key Data, Features) |
|---|---|---|---|
| Intuitive Surgical (USA) | da Vinci® (cartesian RAS) | Multi-specialty (urology, gyn, cardiothoracic, more) | 11,106 installed (Dec 2025); 900+ da Vinci 5 units in field; CE mark July 2025; real-time surgical insights software (Sept 2025) ([3]); AI-enabled stapling (SureForm); force-feedback instruments ([28]). |
| Medtronic (USA) | Hugo™ (modular RAS) | Urology, general soft-tissue (expanding to gyn, hernia) | CE mark 2021; US FDA cleared Dec 2025 for urology ([4]); first large medtech soft-tissue robot in US since Intuitive; Touch Surgery Enterprise for video/AI; expanding to general surgery and gyn indications. |
| Johnson & Johnson (USA) (Ethicon & DePuy Synthes) | Monarch™ (robotic endoscope); VELYS™ (knee/spine robot) | Endoscopy/bronchoscopy; Orthopedic arthroplasty; Spine | Monarch Quest AI software cleared March 2025 (260% more compute via NVIDIA) ([34]). VELYS: 100K+ knee cases globally; first European UKA cases 2025; VELYS Spine launched with FDA clearance ([38]). NVIDIA Isaac partnership for AI simulation. |
| Stryker (USA) | Mako® (robotic-arm for ortho) | Joint replacement (hip/knee/spine/shoulder) | >3,000 installs; 1.5M+ procedures across 45 countries. Mako 4 launched 2025 (hip, knee, partial knee, spine). Mako RPS handheld robot FDA cleared Aug 2025 ([41]). Shoulder application planned for Mako 4 mid-2026. FY2025 revenue >$25B. |
| Zimmer Biomet (USA) | ROSA® (robotics for ortho/neuro) | Orthopedics (knee), Neurosurgery | ROSA Brain for cranial procedures; ROSA Knee (incl. partial knee, FDA 2021) for TKA/PKA ([44]). Emphasizes “surgeon-centered” planning (objectively measure alignment/tension) ([45]). |
| Smith & Nephew (UK) | CORI® (handheld ortho robotics) | Orthopedics (knee) | Integrated bone-mapping and instrument tracking; claims improved precision/efficiency. No public install count. |
| CMR Surgical (UK) | Versius® / Versius Plus (modular RAS) | Laparoscopic general/urology/gyne/pediatrics | FDA De Novo Oct 2024; Versius Plus 510(k) cleared Dec 2025 ([5]). CE Mark for pediatrics Jan 2026 ([48]). 40,000+ procedures outside US. US commercialization in 2026. Mobile 4-arm design with AI vision modules. |
| Distalmotion (CH) | Dexter® (2-arm RAS) | Laparoscopic multi-specialty | CE marked 2022; 3 FDA clearances (hernia Oct 2024, cholecystectomy, hysterectomy Oct 2025) ([15]). ~3,000 patients treated globally. $150M Series G (Nov 2025) for US expansion. First US sale completed. Partners with Proximie (AR telepresence). |
| Asensus Surgical (USA, now KARL STORZ) | Senhance® (digital laparoscopy) | Laparoscopic general surgery | FDA cleared 2017. Over 3,550 global cases (2023). Acquired by KARL STORZ in 2025 ([52]). Eye-tracking camera control, haptic feedback, machine-vision AI. Developing LUNA™ next-gen platform. |
Table 1: Major surgical robotics and AI platforms. Install and performance data from company reports and press releases ([23]) ([53]) ([54]).
AI-Enabled Analytics and Software Platforms
Beyond hardware, a burgeoning class of digital surgery companies focuses on AI-driven software, data analytics, and operating-room connectivity. These systems ingest surgical video, sensor, and EHR data to deliver insights on workflow, risk prediction, and quality improvement. Top examples:
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Caresyntax (Germany/USA): Caresyntax offers a cloud-based "surgical intelligence" platform. It aggregates data (video, audio, device telemetry, EHR) from the OR and applies AI to identify risks (e.g. blood pressure drops or poor team communication) and optimize processes. In 2024 it raised a $180M Series C extension ($80M equity + $100M growth debt) following 75% revenue growth in H1 2024 ([16]). As of 2025, Caresyntax's platform serves over 30,000 surgical professionals across more than 3,500 operating rooms worldwide, making more than 3 million surgical procedures safer and smarter annually ([55]). The company has expanded its AI capabilities to address OR staffing challenges, employing AI-driven "Turn-by-Turn" guidance for rapid onboarding and consistency in surgical performance ([56]). For example, at the University of Iowa, surgical teams deployed Caresyntax’s CX-Advance to capture video/audio and patient data, using AI to analyze surgeon technique and OR turnover times ([10]). The insights are delivered via dashboards and coaching reports; published accounts describe how such analytics enable identification of root causes (e.g. keeping ORs warm, reducing delays) that improve patient safety and efficiency ([10]). Caresyntax’s fundraising suggests investor confidence in operating-room AI: it secured $100M in 2021 ([57]) and $180M in 2024, attracted by the high potential (surgery comprises ~30% of healthcare costs ([58])) of its “Android for surgery” vision ([59]).
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Digital Surgery (UK, Acquired by Medtronic): This startup developed the Surgical Intelligence Platform (SIP), which uses AI to analyze laparoscopic video and provide educational feedback. Medtronic acquired Digital Surgery in 2022 to integrate its AI video coaching into Medtronic’s devices (e.g. Hugo). SIP automates phase recognition and performance scoring—useful for training and quality assessment. Though not widely commercialized yet, industry reports highlight this as a move to incorporate AI insights into products ([60]).
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Activ Surgical (USA): Activ Surgical develops intraoperative imaging and AI insights modules. Its ActivSight™ hardware attaches to laparoscopes, capturing additional light wavelengths (e.g. polarized light) and functional information (e.g. blood flow) in real time ([61]). In 2022 Activ received FDA 510(k) clearance for ActivSight, targeting perfusion visualization (activating on unlabeled perfusion “insights”) ([61]). More importantly, Activ is building an AI platform (ActivInsights/ActivEdge) to process video/images. For example, its first module (perfusions) detects tissue perfusion without dyes; later modules aim to identify anatomy/landmarks or instrument motions. Activ’s CEO notes the huge impact potential: “Given $36 billion in cost for preventable surgical errors, we believe ActivSight has the potential to make an immediate impact in the OR” ([62]). Activ claims commitments from 13 major hospital systems to pilot the technology.
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Proximie (UK): While primarily an augmented reality telemedicine platform, Proximie also incorporates AI overlays. Surgeons wear AR goggles or use tablets to see a live surgical video enhanced with labels and guidance from a remote expert. Some case series (e.g. complex neurosurgery, urology) have used Proximie for telementoring across countries ([63]). Proximie partners with robotics firms (e.g. Distalmotion) so remote experts can virtually ‘control’ camera viewpoint. Its AI components can include hand gestures recognition, instrument tracking, and annotation tools. Proximie’s main strength is global surgeon connectivity; it plans to layer on analytics (e.g. procedure logging) in future updates.
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Surgical Theater & OSSO VR (USA): These firms produce 3D planning and VR simulation systems. For instance, Surgical Theater converts patient MRI/CT into immersive VR, allowing surgeons to rehearse neurosurgical or cardiac procedures beforehand. OSSO VR takes a similar approach for orthopedic training. While these are not AI per se, evidencing long-term trends in gamified/big-data-driven training, they mention AI for anatomy segmentation in some reports.
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Other Analytics/AI Startups: The digital surgery space is crowded. For example, ImagineSight (imaging-analytics startup), Helea (surgical data platform in India), Perceptisense (instrument kinematic analytics), and ReasonMed (surgery decision-support) are small but notable. Large tech companies have also eyed this area: for instance, Google’s Verily (through the now-defunct Verb Surgical JV) initially worked on an “intelligent surgical platform,” and IBM Watson Health had efforts to analyze surgery but these are less prominent now. Medial imaging AI companies (like Brainlab in Europe) are including surgical planning modules, combining navigation with ML-based segmentation.
Summary Table 2: Key AI/Digital Surgery Technology Providers
| Company | Focus/Platform | Key AI Features | Deployment/Notes |
|---|---|---|---|
| Caresyntax (Germany/US) | Data-Driven Surgical Intelligence Platform | Aggregates video, audio, device/EHR data; ML anomaly detection; AI "Turn-by-Turn" guidance for OR staff; predictive analytics for outcomes | 3,500+ ORs globally serving 30,000+ surgical professionals; 3M+ procedures annually ([55]). $180M Series C extension (2024) ([16]). Case: Univ. of Iowa improved turnover and safety via Caresyntax AI analysis ([10]). |
| Digital Surgery (UK, now Medtronic) | Surgical Intelligence Platform | Video-phase recognition, performance scoring, ML analytics for surgical training and efficiency | Acquired by Medtronic (2022) for AI-enhanced remote training. Integrates into Medtronic’s Hugo ecosystem. Limited public data post-acquisition. |
| Activ Surgical (USA) | ActivSight™ Intelligent Light + ActivInsights AI | Real-time multispectral/perfusion imaging; AI modules for tissue recognition and perfusion metrics | FDA 510(k) cleared (2021); CE mark (2022). First international procedure Dec 2023. Raised ~$100M total funding. Subscription-based model (no capital purchase). Expanding globally ([62]). |
| Proximie (UK) | Augmented Reality Tele-surgery platform | AR overlays for live video; gesture/instrument tracking; remote annotation | Used in global telesurgery projects (e.g. neurosurgery in Gaza). Not a robot itself but often paired with robotics/sensors for remote teaching. |
| Surgical Theater (USA) | Precision VR surgical planning platform | 3D patient-specific models (no explicit ML) | Used in neurosurgery and cardiac centers for preop planning. Example: combining PET/MRI scans for tumor mapping. |
| Perceptisense (USA) | Instrument kinematics analytics (hospital solution) | ML evaluation of surgeon/dexterity patterns (via instrument trackers) | FDA-cleared video recording device with analytics. Helps standardize DAU (disposable alignment unit) usage by capturing data. |
| Others (e.g. Positron, Pixyl) | 3D anatomy AI software (planning) | Automated segmentation/2D->3D modeling from MRI/CT | Utilized in surgical planning suites, not real-time AI assistance. |
Table 2: Examples of AI and software platforms in surgery (digital surgery/interoperability). Entries include startups and unit offerings. Key capabilities often involve video analytics, ML models for risk/workflow, and data integration ([61]) ([10]).
Market Landscape and Industry Trends
Market Size and Growth Prospects
The growth of robotic and AI-assisted surgery has catalyzed substantial investment and market expansion. Analysts estimate the global robotic surgery market at ~$13–14 billion in 2025, with projections of ~$50–64 billion by 2035 (15–17% CAGR) ([1]) ([2]). Key drivers include broader clinical adoption (particularly outside urology/prostate), expanding applications into orthopedics, spine, and pediatrics, and technological advances like AI integration and telesurgery. North America currently leads, but Asia-Pacific is expected to grow fastest given its large population and expanding healthcare infrastructure. Market segmentation shows orthopedics as a growing share (driven by joint replacement robots like Stryker's Mako 4 and J&J's VELYS) even while general surgery grows rapidly with new entrants like Hugo and Versius Plus entering the US market.
In parallel, AI in surgery is drawing investor interest. According to TechCrunch and industry reports, dozens of AI-surgery startups have collectively raised billions since 2020. Notably, in Europe: Caresyntax ($180M in 2024) ([16]); CMR Surgical (£165M in 2023) ([64]); Distalmotion ($150M in 2023) ([65]); Medical Microinstruments ($110M in 2023) (pointing to robotic arms in the GI tract). In the US: Omniscient Robot Solutions ($35M series C, 2021); Activ Surgical (~$30M series B, 2021); and significant acquisitions (e.g. Medtronic’s $400M+ for Digital Surgery, Johnson & Johnson’s $3.4B Auris purchase). Investor interest is fueled by the vast potential: one study notes OR costs are ~30% of healthcare spending ([58]), so even small efficiency gains translate to large savings.
Hospitals are increasingly allocating budget to robotic surgery: Intuitive's FY2025 installed base grew 12% to 11,106 systems, with 303 da Vinci 5 placements in Q4 alone ([3]). Meanwhile, companies are forging partnerships: J&J partnered with NVIDIA Isaac for Healthcare to advance AI-driven surgical simulation ([35]), and surgical consortia debate whether AI-assisted outcomes should drive new standards of care. Regulatory bodies have approved more AI-related devices: the FDA's public database now lists over 1,250 AI-enabled medical devices authorized for marketing as of mid-2025, up from 950 in August 2024 ([66]).
Funding and Company Landscape
The competitive landscape is shifting. Intuitive still dominates general surgery robots, but with Medtronic's Hugo now FDA-cleared (December 2025) and CMR's Versius Plus entering the US market, the competitive dynamics are changing fundamentally ([31]). Venture-capital funded startups are targeting niches and patents. For example, Distalmotion (Dexter) leverages two-arm laparoscopy and ExM Biometria (Germany) focuses on intelligent force-sensing instruments. Other notable ventures include Autonomous Surgical (robotic colonoscopy), and Waldmann Surgical (IoT sensors on instruments). Many of these have not yet reached commercial scale, but they collectively pressure incumbents.
From an investor perspective, the lucrative returns in healthcare AI attract funds typically earmarked for “digital health” – venture rounds often exceed $50–100M. For instance, FierceHealthcare noted that three of the four largest medtech VC rounds since 2023 were OR-tech: Distalmotion ($150M); CMR Surgical (£165M); Medical Microinstruments ($110M) ([67]). This influx is enabling rapid expansion of sales and R&D. Furthermore, incumbents are also investing in startups: Medtronic’s acquisition of Digital Surgery illustrates corporate push to integrate AI (much as Google did with its Verily/Auris JV, later sold to J&J). We anticipate continued consolidation (e.g. J&J’s 2019 buy-back of Verb Surgical’s stake indicates focusing in-house) and new joint ventures for global deployment.
Regulatory and Reimbursement Context
Regulation of AI-assisted surgery is evolving rapidly. In January 2025, the FDA published draft guidance on AI-enabled Device Software Functions (DSF), applying a Total Product Life Cycle (TPLC) approach that recommends model descriptions, data lineage, performance tied to claims, bias analysis, and human-AI workflow documentation ([68]). The FDA also finalized guidance on Predetermined Change Control Plans (PCCPs) in December 2024, enabling manufacturers to pre-approve intended AI model modifications without additional marketing submissions for each update. In January 2026, the FDA announced eased regulation of digital health products including clinical decision support software, consistent with the administration's deregulatory stance on AI ([69]). Most robotics platforms remain FDA 510(k)-cleared or PMA-approved, with AI software often bundled as part of a cleared system. For example, Activ's ActivSight was cleared under 510(k) as an imaging enhancement ([61]). Pilots for reimbursement are advancing: while there are still no separate CPT codes for AI assistance, procedure-driven reimbursements implicitly support them when part of a surgery. As evidence of efficacy accumulates, payers increasingly demand demonstration of value (e.g. lower complication rates). Early health economics studies suggest potential cost savings from reduced complications and shorter length-of-stay ([6]), with concrete real-world data emerging from large-scale platform deployments like Caresyntax and Intuitive's surgical analytics.
Clinical Applications and Case Studies
Improved Surgical Performance and Outcomes
AI-assisted robotics have been shown in trials and studies to improve key clinical metrics. For example, Ng et al. (2025) performed a meta-analysis of AI-robotic surgery (25 studies, 2024–25) and reported striking aggregated benefits: 25% reduction in operative time and 30% reduction in intraoperative complications versus manual surgery ([6]). Patient recovery was faster (15% shorter hospital stays on average) with AI assistance ([6]). One summary table (Table 3 of Ng et al.) highlights specific findings: Xiao et al. found spinal surgery complications dropped from 12.2% to 6.1% with AI-assisted robotics ([7]); Esposito et al. noted pediatric robotic cases were as safe as standard surgery; two large reviews reported reductions in surgical complications and 1–3 day shorter stays ([7]). These numbers align with the intuitive expectation that a robot arm, guided by high-definition 3D vision and AI analytics, can perform a task (e.g. tumor excision) with more precision and steadiness than freehand laparoscopy.
Case Study – Urology: Robotic prostatectomies (radical prostate removal) are now commonly performed with da Vinci. Published studies show RAS for prostate cancer has better outcomes than open surgery (e.g., less blood loss, comparable oncologic control). Intuitive claims prostatectomy RAS became U.S. standard in ~20 years ([18]). With upcoming AI enhancements, surgeons will get live overlays of important structures (e.g. neurovascular bundles) and stapling feedback which could further reduce nerve damage or incontinence rates. Ongoing trials are evaluating whether AI-supported RAS improves functional outcomes (continence, potency) beyond current robotics, though results are pending.
Case Study – Training (“SmartCoach RCT”): A concrete demonstration of AI’s educational impact was reported in a multicenter randomized trial (2024). Hu et al. evaluated an AI-based coaching system (“SmartCoach”) for laparoscopic cholecystectomy (gallbladder removal). Novice surgeons were randomized to use SmartCoach (which analyzes their videos and gives personalized feedback on execution and the “Critical View of Safety”) versus traditional self-learning. By month 3, the SmartCoach group had significantly higher performance scores (mean score 40 vs 38, p=0.032) and达exposure of CVS increased from 11% to 78% (p=0.021) – whereas controls improved less ([8]). In short, access to AI-generated guidance doubled the rate at which trainees achieved key safety milestones. This suggests that AI tools can accelerate the learning curve and standardize technique. Participants also reported greater confidence and accepted the AI feedback positively. Such findings are important: if AI coaching systems can be widely deployed, hospitals could train surgeons faster and more uniformly, potentially raising overall surgical quality.
Case Study – Operating Room Analytics (Univ. Iowa): At the University of Iowa Hospitals, GI Surgery chief Dr. Cromwell implemented Caresyntax’s platform to analyze OR video/audio data for process improvement ([10]). For example, they captured the sound/lights sequence to identify delays in anesthesia handoffs or equipment setup. AI models extrapolated metrics on patient warming (core temperature) and OR turnover time. One insight helped the team cut turnover by ~10–15 minutes on average (allowing one extra case per OR per day) ([70]). Another lens uncovered lapses in prophylactic temperature management that were linked to post-op infection risk (lower patient core temperatures). Staff were able to review annotated videos (with AI-flagged issues) for targeted training. These pragmatic “big data” applications illustrate how even non-robotic surgeries can benefit from surgery-specific AI analytics. Iowa reported that deploying Caresyntax in mid-2021 has begun showing improvements in throughput and patient metrics ([10]).
Case Study – Remote Surgical Collaboration: Proximie has enabled live, AR-assisted mentoring across continents. For instance, complex limb reconstruction cases in conflict zones (Gaza) have been conducted with guidance from remote specialists. In one 2018 case report ([71]), a hand surgery was performed by a less-experienced surgeon in Palestine, with two UK surgeons virtually “scrubbing in” via AR chat. The remote surgeons annotated the live video feed using AR markers (e.g. drawing lines or highlighting anatomy), effectively coaching in real time. While this case report is limited, it demonstrates AI’s broader context: enabling knowledge transfer to underserved areas. As 5G and low-latency streaming improve, coupled with AI (e.g. automatic translation of hand gestures to overlays), tele-mentoring could become routine.
Orthopedic Robotics Outcomes: In orthopedics, outcomes studies are showing advantages of robotic assistance. For instance, hip and knee replacements done with Mako generally show improved implant alignment and less blood loss. Intuitive’s da Vinci robotic gynecologic procedures have been associated with shorter hospital stays compared to laparoscopy or open surgery ([6]). Though randomized evidence is mixed for some procedures, meta-analyses often find reduced revision rates and better soft-tissue balancing with robotics. Importantly, many of these systems now feed procedural data (force, imaging, motion) to ML models. For example, Sensor-augmented arms in Mako collect >1,000 hertz of force data during bone cuts ([24]); such “big data” can train future predictive algorithms for optimal surgical technique.
Overall, current evidence indicates that AI and robotics can measurably enhance surgical performance in many contexts, but the magnitude of benefit varies by procedure and user. Continued clinical trials and registries (e.g. da Vinci’s PDART registry, Caresyntax large-scale analytics adoption studies) will further quantify these impacts.
Efficiency and Economic Impact
AI-assisted systems also aim to improve OR efficiency and value-based care. Automated scheduling and defect detection can reduce waste. For example, Caresyntax claims its system can identify workflow bottlenecks and reduce surgical backlogs ([9]). One cited statistic: AI analytics reportedly streamlines supply and staffing, potentially trimming OR idle times by 10–15% ([70]). Given that one extra case per OR per day multiplies over a year, even small gains yield substantial capacity.
On the cost side, studies factor in upfront vs downstream costs. Ng et al. summarize that AI-robotic systems may cut overall healthcare costs ~10% per procedure due to fewer complications and shorter stays ([6]). A hypothetical: if a $10,000 robotic procedure avoids a $20,000 post-op complication, society net-saves cost. Market analyses posit that as volume scales, per-procedure costs will decline (high-volume centers share fixed costs of robots). Key question remains: will payers reimburse the premium for AI tools? Insurers are conducting outcomes-driven pilots; positive trending results (e.g. fewer infections) could justify coding incentives or bundled payments including AI services.
Technical and Ethical Challenges
Despite progress, AI-assisted surgery faces hurdles:
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Data Availability and Generalizability: Surgical scenarios are highly variable. AI models need diverse training data (different anatomies, pathologies, equipment) to be robust. Currently, annotated surgical video datasets are scarce and often proprietary. Academic consortia are forming (e.g. “Surgical Data Science” initiatives ([72])) but lack standardization. Without broad data, models risk overfitting to single institutions’ practice.
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Interoperability and Integration: Operating rooms comprise equipment from multiple vendors. Integrating new AI modules (software/licensed) with existing robots/cameras is nontrivial. As noted in Ng et al., concerns exist around software compatibility and cybersecurity ([73]). Medtronic’s CEO quoted “investing in a strong foundation” for Hugo, acknowledging that regulatory and technical readiness (e.g. data pipelines) takes years ([74]). Hospitals will need middleware (“digital OR hubs”) to gather data feeds. Efforts like SAGES’ S3 standard and HL7 FHIR for surgical ontologies may help, but this is ongoing work.
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Regulatory Evolution: While the FDA has made significant progress – including the January 2025 draft guidance on AI-enabled DSFs and the PCCP framework for iterative AI updates – clear guidance specific to "surgical AI" remains developing. Real-time tissue label predictions fall into Software as a Medical Device (SaMD), but lines blur if they influence a robot's physical act. The FDA's 2026 guidance agenda includes finalizing the AI-enabled device lifecycle management framework ([75]). Globally, the EMA and FDA jointly published 10 guiding principles for good AI practice in medicines development (January 2026), but regulatory landscapes still differ substantially, complicating multi-national rollouts.
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Ethical and Legal Issues: Several commentators stress key concerns ([11]) ([76]). Who is responsible if an AI cockpit advises a dangerous move? Surgeons must possibly adjust consent forms to mention AI assistance. Bias is also a concern: training data skew could cause AI to underperform in certain populations (e.g. pediatrics, who are underrepresented in datasets ([77])). Equitable access is another worry: if only top centers can afford AI surgery, disparities worsen. Some propose policies or certification to ensure AI tools meet fairness standards – akin to how software in automotive must meet safety standards (ISO 26262).
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Technical Limits: Present systems are largely “Level 1-3” autonomy (on a scale 0–5, with 5 fully autonomous) ([78]). Most applications are surgeon-assist, not hands-off. Fully autonomous surgery (e.g. a robot performing a procedure from start to finish without human input) remains experimental. Research teams have demonstrated autonomous suturing in controlled settings ([79]), but real-world deployment is far off. Meanwhile, issues like error detection accuracy need improvement: an incorrect AI label in surgery could mislead. Thus, great emphasis is on AI as “co-pilot, not copilot” – a tool that informs the surgeon without replacing judgment ([80]) ([81]).
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Cost and Reimbursement: Even next-gen robots are expensive (often $1–2M each) plus maintenance and per-case instrument costs. Hospitals must justify ROI. Early adopters (e.g. large academic centers) often fund research, but for broader market penetration, lower-cost competitors (like CMR's Versius and Distalmotion's Dexter) are trying to drive down prices, and subscription models (like Activ Surgical's ActivSight) eliminate capital purchases entirely. The introduction of handheld systems (Stryker's Mako RPS) also promises lower-cost entry points. Ultimately, aligning incentives (e.g. reimbursement for robotics to cover capital costs) will be crucial for sustained adoption.
Future Directions and Emerging Trends
Looking forward, several exciting developments will shape AI-assisted surgery’s next wave:
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Digital Twin Surgery: One emerging concept is the digital twin – a virtual patient model. By integrating imaging (CT/MRI), physiological data, and even surgical simulation, teams can rehearse complex procedures in silico. Outputs from the robot could feed back into the twin to refine perioperative plans. Asciak et al. (2025) discuss digital twin-assisted surgery for risk assessment ([82]). For instance, before a complex tumor resection, the surgeon could simulate multiple approaches on a patient-specific 3D model. This is still mostly research (and computationally intensive), but prototypes (e.g. combining pre-op MRI with VR suites) are in development. AI is critical here for converting raw data into realistic models and for running the simulations.
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Advanced Imaging and Vision: AI-driven vision will continue to evolve. Intuitive and others are developing fluorescent imaging agents for specialized visualization (ureter, tumor markers) combined with machine vision to highlight them ([83]). Large vision-language models (akin to ChatGPT but for images) may someday explain what’s in the endoscopic view (“This is a 1cm benign polyp on the left ward”) or read EMR on the fly to give patient-specific tips ([84]). Already, companies like Touch Surgery (under Medtronic) use computer vision in simulators and hope to apply it to live cases.
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Machine Learning for Decision Support: We anticipate more predictive analytics: e.g. real-time risk scoring combined from multiple inputs (vitals, tissue metrics, surgeon motion). An AI could eventually flag an impending complication (bleeding, arrhythmia) before it’s clinically apparent. Similarly, reinforcement learning could optimize instrument trajectories based on historical best cases (though heavy safety filtering would be needed).
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Autonomy and Robotics: While fully autonomous operations are not imminent, incremental autonomy is. For example, the video [10] shows Intuitive’s concept of an “auto-suture” assistant – the robot taking over tedious suturing steps with surgeon oversight. We may see supervised autonomy for tasks like tying knots or stabilizing the camera (as Okada’s ScopeGuide in laparoscopies). Hybrid tele-operation (surgeon plus AI for subtasks) is a likely intermediate stage. Moreover, miniaturized robots (capsule, snake-like devices) are being designed with AI navigation for limited tasks (e.g. colon capsule that steers to polyps).
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Training and Credentialing: Surgical training will incorporate more digital components. VR simulators already allow score-tracked practice; AI can dynamically adjust difficulty. Credentialing bodies may require proficiency benchmarks using AI metrics (e.g. number of cases or accuracy of AI-labeled actions). This could shift part of surgical education into a data-driven framework. For example, Automated performance assessment systems may recommend a surgeon must train more laparoscopies if AI detects rushed dissection.
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Regulatory Framework and Standards: Policymakers have begun establishing clearer guidelines. The FDA's January 2025 draft guidance on AI-enabled DSFs and its PCCP framework represent significant steps, and the joint EMA-FDA guiding principles for AI in medicines (January 2026) signal international alignment. The FDA's 2026 guidance agenda includes finalizing lifecycle management rules for AI-enabled devices. Insurers may create value-based contracts: e.g. hospitals using certified AI systems for a procedure could receive higher reimbursements if complication rates drop. Professional societies (e.g. the American College of Surgeons) are forming committees on "AI and robotics in surgery" to set best practices. Convergence around shared data ontologies will facilitate multicenter studies, enabling more robust evidence.
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Economic Models: As more players enter, pricing pressures are mounting. With Medtronic's Hugo and CMR's Versius Plus now FDA-cleared for the US market, Intuitive faces its first serious soft-tissue robotic competition in over two decades. New form factors like Stryker's handheld Mako RPS and subscription models (Activ Surgical) promise lower entry costs. Distalmotion's Dexter, compatible with existing laparoscopy infrastructure, further reduces adoption barriers. Over time, market forces plus economies of scale could make robotic setups more affordable for community hospitals and ambulatory surgery centers. This, coupled with the proven clinical benefits, may drive wider adoption well beyond major academic centers.
In sum, the confluence of AI, robotics, and data will continue to push surgery toward a high-tech future. We expect “AI assistants” to become as integral in operating rooms as anesthesiologists and radiologists are today. The broad vision is an OR where the surgeon, robot, and AI form a team – surgery becomes faster, safer, and more consistent, democratizing expertise worldwide.
Conclusion
AI-assisted surgery represents a paradigm shift in healthcare. The current landscape is defined by legacy leaders (Intuitive Surgical) deepening their AI integration, newly FDA-cleared competitors (Medtronic Hugo, CMR Versius Plus) entering the US market, and dozens of nimble startups addressing specialized niches (surgical analytics, imaging, planning). Evidence is accumulating that these technologies enhance surgical dexterity, reduce errors, and can cut costs in the long run ([6]) ([7]). Clinical trials, case studies, and registry data (some cited above) consistently show improved procedural efficiency, precision and outcomes when AI aids the surgeon.
However, the field is still maturing. Many AI applications remain in pilot or research phases, and broader adoption hinges on proving value (especially given the high cost of robotics). Fundamental hurdles – data standards, interoperability, regulatory frameworks – must be addressed. Moreover, ethical stewardship and equitable deployment will be critical to ensure these advances benefit all patients. The coming years will likely see consolidation (as major medical device companies integrate promising startups) and ongoing innovation (as new AI capabilities, from digital twins to autonomous actions, are gradually realized).
In conclusion, surgical AI companies are reshaping the OR: they promise to extend the reach of skilled surgeons, improve patient safety, and optimize healthcare resources. The evidence so far is persuasive, and the momentum strong. As this report has detailed, the top players in AI-assisted surgery span hardware, software, and hybrid solutions, each pushing the envelope of what’s technically possible. Continued rigorous clinical evaluation, robust investment, and thoughtful policy will guide whether this promising technology fulfills its potential as the next big leap in surgical practice.
Sources: This report synthesizes academic studies, industry financial reports, press releases, and news coverage. Key references include a systematic review by Ng et al. (2025) on robotics/AI outcomes ([85]), corporate earnings releases (Intuitive Q4 2025 ([3])), FDA clearance announcements for Medtronic Hugo ([4]) and CMR Versius Plus ([5]), Distalmotion FDA clearances ([15]), KARL STORZ acquisition of Asensus ([52]), Stryker Mako 4 launch and RPS clearance ([41]), J&J Monarch Quest and VELYS Spine ([34]), Caresyntax platform data ([55]), FDA AI guidance developments ([68]), and market research from Precedence Research and Toward Healthcare ([2]) ([1]). All quantitative claims are drawn from these sources. This analysis excludes internal sources from intuitionlabs.ai per request, relying solely on independent publications.
External Sources (85)

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