Strengthening the Supply Chain at Atrium Innovations
Veeva Systems Inc
/@VeevaSystems
Published: July 12, 2017
Insights
This video provides an in-depth look at Atrium Innovations' strategic initiative to strengthen its global supply chain and quality management processes, emphasizing the critical role of regulated enterprise software in achieving harmonization and control. The speaker, James Huang, focuses on the necessity of extending quality oversight beyond the company's internal operations ("four walls") to encompass third-party manufacturers and suppliers. This expansion is crucial because Atrium outsources significant product manufacturing, requiring robust systems to qualify these external partners, manage product quality, and ensure consistent compliance across the entire value chain.
The core of Atrium's strategy revolves around implementing a centralized Quality Management System (QMS) and Change Management System (CMS) globally across 14 different sites. A key component of this implementation is the use of Veeva QualityDocs (referred to as "Quala Doc" in the transcript) to serve as the single source of truth for managing quality documents and GxP records. This system provides the necessary authority control over all documentation, ensuring that all internal and external parties are operating under the correct, approved procedures. The goal is not just document control, but creating a unified, integrated approach to quality that involves all parties—internal sites and external suppliers—in the quality lifecycle.
A significant challenge highlighted by the speaker is the transition from managing static quality information to tracking events and actions at a granular level. While QualityDocs effectively manages documents, Atrium is moving toward a comprehensive CMS that can handle dynamic processes like change control, linking specific tasks to individual executors, and following the entire life cycle of an event (e.g., a product defect or a system change) through to its conclusion. This shift creates a more integrated and accountable framework where defects lead directly to the creation of corrective and preventive actions (CAPAs) and change controls, ensuring that issues are resolved systematically and documented thoroughly.
Ultimately, the implementation of this integrated technology platform is designed to harmonize disparate business processes across the global organization and its supplier network. By bringing all parties into a single system for managing quality events and changes, Atrium can clearly solve problems collaboratively. The technology provides the opportunity to standardize workflows, ensuring that whether a change originates internally or with a third-party manufacturer, the process for qualification, defect resolution, and overall quality improvement follows a consistent, auditable path, thereby strengthening the quality of the supply chain as a whole.
Key Takeaways: • Extending Quality Oversight: Companies relying on outsourced manufacturing must integrate third-party suppliers into their internal quality systems to maintain control and compliance, moving beyond their own "four walls" to improve quality across the entire supply chain. • Centralized GxP Record Management: Utilizing a system like Veeva QualityDocs is essential for managing quality documents and GxP records as a single source of truth, providing necessary authority control over all critical documentation globally. • Global System Implementation: Quality and compliance systems must be implemented globally—Atrium is deploying its QMS/CMS across 14 different sites—to ensure harmonization of processes and standardized operations worldwide. • Shift to Event-Level Tracking: Effective QMS requires moving beyond static information management to tracking dynamic events and actions, such as change controls, CAPAs, and defect resolution, throughout their entire lifecycle. • Integrated Change Management: A robust CMS must be able to tightly link tasks to specific individuals responsible for execution, allowing for clear status checks and ensuring accountability for resolving quality issues or implementing changes. • Supplier Qualification and Defect Management: The QMS must support the full supplier lifecycle, including initial qualification, receiving product, identifying defects, and systematically creating CAPAs and change controls to resolve those issues. • Harmonizing Business Processes: Technology serves as a crucial enabler for harmonizing different business processes (BPs) across various global sites and external partners, ensuring consistency in how quality events are handled and documented. • Collaborative Problem Solving: A unified CMS ensures that when changes are made or problems arise, all relevant parties—both internal sites and external suppliers—are involved in the project, leading to clearer and more effective resolution. • Auditable Life Cycle Follow-Through: The system must facilitate the ability to follow an event (e.g., a defect or change control) from its inception to its conclusion, creating a complete and auditable record of the resolution process.
Tools/Resources Mentioned:
- Veeva QualityDocs (Quala Doc): Used for managing quality documents and GxP records, serving as the single source of augmentation and authority control for documentation.
- CMS (Change Management System): The system used to manage change control, link tasks, and track the life cycle of quality events.
Key Concepts:
- GxP Records: Good Practices records, referring to documentation required to demonstrate compliance with regulatory standards (e.g., Good Manufacturing Practices).
- CAPA (Corrective and Preventive Action): A process used to investigate and resolve product or process defects, ensuring that the root cause is addressed and recurrence is prevented.
- Change Control: A formal process used to manage changes to regulated systems, processes, or products, ensuring that all changes are documented, reviewed, and approved before implementation.
- Saponification Module: A specific reference to a manufacturing or quality operation process (likely related to chemical or ingredient processing) that requires qualification and quality control.