Intellect QMS and Netsuite ERP Integration
Intellect
/@IntellectQMS
Published: December 11, 2020
Insights
This video provides an in-depth demonstration and overview of Intellect QMS 4.0, a Quality Management System built on a no-code platform designed to standardize processes and ensure the delivery of quality products and services, particularly within highly regulated industries like medical devices and pharmaceuticals. The presentation, led by the CMO/VP of Business Development and the QMS Product Manager, emphasizes the benefits of moving away from manual, paper-based systems to increase productivity, lower operational costs, and improve data accessibility and communication. A core focus is placed on the system's "extreme configurability," allowing users to modify out-of-the-box applications or build entirely new business applications without coding expertise.
The central part of the demonstration focuses on the seamless, integrated workflow between three critical quality applications: Complaints Management, Non-Conformance (NC), and Corrective and Preventive Actions (CAPA). Using the relatable example of a "leaking IV bag" complaint received by a medical device company, the presenters illustrate how a complaint (Complaint 59) is documented, reviewed for validity and reportability (e.g., 30-day FDA reporting window), and investigated through defined steps like Device History Record (DHR) review and sample evaluation. If the complaint trend warrants further action, the system allows for escalation, automatically copying all relevant data from the complaint record into a new or existing Non-Conformance record (NC 170), thus ensuring data integrity and traceability.
The progression continues as the NC investigation, which involves a thorough root cause analysis using tools like 5 Whys or 6M, leads to the definition of immediate containment actions and, if necessary, further escalation to a CAPA (CAR 60). The CAPA module is structured around the 8D methodology (Disciplines 1 through 8), defining a formal corrective action plan, implementing those actions, and crucially, verifying their effectiveness over time (e.g., 30, 60, or 90 days). The system maintains a closed-loop process, where a failed effectiveness check automatically triggers the creation of a new CAPA, ensuring continuous improvement and regulatory adherence. Beyond the core trio, the platform integrates other essential quality applications, including Document Control, Employee Training, Calibration, Validation, and Supplier Management, all linked to the Non-Conformance module to maintain a comprehensive, interconnected quality ecosystem. The final segment highlights the platform’s no-code design, showing how quickly a non-programmer can design templates, define workflows using drag-and-drop functionality, and deploy new applications, underscoring the flexibility required to meet rapidly changing business and regulatory requirements.
Key Takeaways: • Closed-Loop Quality Management: Intellect QMS 4.0 provides a seamless, integrated workflow connecting Complaints Management, Non-Conformance (NC), and CAPA, ensuring full traceability and automatic data transfer between records to prevent double data entry and maintain regulatory compliance. • Regulatory Compliance Features: The system is designed with regulated industries in mind, featuring 21 CFR Part 11 compliant e-signatures for approvals and built-in tracking for regulatory reporting deadlines (e.g., the 30-day window for reporting serious complaints to regulatory agencies like the FDA). • Structured Investigation Methodologies: The platform supports industry-standard quality methodologies; the CAPA module is explicitly structured around the 8D methodology, and the investigation phase allows for the use of root cause analysis tools such as 5 Whys and 6M (Man, Machine, Method, Material, Measurement, Mother Nature/Environment). • Extreme Configurability via No-Code: The QMS is built on a no-code platform, allowing quality managers and non-programmers to easily modify existing applications, change workflows, update fields, and build entirely new business applications (e.g., contract management, inventory tracking) to meet unique business requirements. • Dynamic Workflow Management: Workflows are visually designed using drag-and-drop tools, allowing for complex logic, including infinite loops (e.g., if an action is rejected, it returns to the "Take Action" step) and conditional field visibility based on previous selections. • Comprehensive Quality Ecosystem: In addition to core compliance apps (Complaints, NC, CAPA), the system integrates applications for Document Control, Employee Training (linked to document changes), Supplier Management, Calibration, and Audit Management, all feeding into the NC process for holistic quality tracking. • Effectiveness Verification: The CAPA process includes a mandatory Effectiveness Verification step (D8), which can be scheduled for 30, 60, or 90 days post-closure; if the corrective action is found to be ineffective, the system automatically triggers a new CAPA, enforcing a continuous improvement cycle. • Automated Notifications and Traceability: The system features full-blown automated email notifications for every activity, including overdue tasks, and provides full visibility and traceability across all linked records, which is crucial for internal audits and regulatory inspections. • Mobile Capabilities: The platform supports mobile deployment, allowing users to access QMS applications via a container app on the App Store or Google Play, with the option for custom-branded container apps for enhanced user experience.
Tools/Resources Mentioned:
- Intellect QMS 4.0 (Quality Management System)
- Intellect No-Code Platform
- NetSuite ERP (mentioned in the title/description as an integration point)
- Google Play Store / App Store (for mobile container apps)
Key Concepts:
- QMS (Quality Management System): Software designed to standardize processes, ensure product quality, and manage compliance within an organization.
- CAPA (Corrective and Preventive Action): A process that investigates and corrects causes of non-conforming product or quality issues and takes action to prevent recurrence.
- Non-Conformance (NC): A deviation from a specification, standard, or procedure. In the demo, NCs are often escalated from customer complaints.
- 21 CFR Part 11: FDA regulation governing electronic records and electronic signatures, which the system supports with e-signature compliance.
- 8D Methodology: A disciplined, eight-step problem-solving approach used in quality management, particularly for CAPA, focusing on defining, containing, investigating, and verifying solutions.
- 5 Whys / 6M: Root cause analysis techniques used during the investigation phase of NC and CAPA records. 6M refers to Man, Machine, Method, Material, Measurement, and Mother Nature (Environment).
Examples/Case Studies:
- Leaking IV Bag Complaint: A medical device company receives a complaint about a leaking IV bag. This complaint is documented, investigated (including DHR and sample evaluation), and escalated to a Non-Conformance (NC 170) due to the frequency of the issue, which is then further escalated to a CAPA (CAR 60) to define a long-term preventive action plan.
- Custom Application Development: Examples of applications built by customers on the no-code platform include contract management, invoice and capex automation, mobile field services, safety observations, accident reporting, inventory management, and asset tracking.